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Industrial Automation

Industrial automation is the use of technologies such as computer software and robotics to control machinery and processes which replace human beings in performing specific functions. The functions are primarily centered on manufacturing, quality control and material handling processes.

 

 

Course Description

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AutoCad 2D<br />
Working with Draw commands
Working with Edit commands
Drawing tools
Dimensioning
Working with text and table
Managing Drawings
Layouts, Printing and Plottting
PLC Scada HMI VFD
Protocols used in Siemens for PLC,SCADA, HMI,VFD
Protocols used in Industry –MODBUS,PROFIBUS,PROFINET
Communication with PLC, HMI, VFD, RIO with Profibus & Profinet
PLC to PLC communication through Profinet
Project analysis for system architecture
Maintanence of PLC & VFD
Fault Identification and analysis through software
Trouble shooting from Software level using Diagnostic Buffer
HANDS ON
PLC to HMI /SCADA communication
PLC to VFD communication through IO wiring & Communications
Parameterization of different Brands AC VFD
Fault finding from Software and Trouble shooting

 

MECHANICAL MAINTENANCE MANAGEMENT<br />
Mechanical Maintenance
Maintenance Functions
Maintenance Objectives and Responsibilities
Maintenance and Repair Jobs in Mechanical Maintenance
Electro Plating
Cold Welding
Conveyer Belt Repair
Maintenance Welding
Failure Analysis
Maintenance Strategies
Condition Monitoring Techniques
Maintenance Budgeting, Costing and Cost Control
Systematic Trouble Shooting
Training for Maintenance Personnel
gt & T
Fits & Tolerances
Form controls
Orientation controls
Composite controls
Location controls
individual  or related features, Profile controls
Hoe basis system
MS Projects
Project Resource Management
Project Cost Management
Project Tracking
Project Reports
Quality Tools (IATF)
Statistical Process Control
Awareness on measurement System analysis
Process Mode failure effect analysis
Awareness of APQP & PPAP
Behavioural Based Safety
How BBS works
Why BBS Matters with Real Life Case Study
Psychology of Behavioural Safety
BSS Observation & Feedback
Role Play – Manager
PROBLEM SOLVING USING SIX SIGMA &LEAN TOOL
Process and Process Improvement
Lean and Six Sigma
7 Problem Solving Tools
KAIZEN, Poka Yoke, FMEA, KANBAN,5S
Total Quality Management (TQM)
Continuous Improvement Process
Statistical Process Control
Variation Risk Management
Business Process Re-engineering
Six Sigma